Zero-Error Orchestration
In a mission-critical assembly line like Danfoss, there is no such thing as "close enough." A single missed bolt or an incorrect sequence can lead to catastrophic unit failure. I engineered the Danfoss Assembly System to act as a digital guardrail for the entire process.
Using Blazor Server and SignalR, we created a real-time "Process Cockpit" that enforces stage-by-stage interlocks. The operator cannot move forward until the system verifies specific torque values from automated bolting tools or manual QC inputs. I implemented SQL Service Broker triggers to ensure sub-second latency, giving the line the speed it needs without compromising on safety.
This project was a masterclass in real-time reliability. It taught me how to bridge the gap between high-frequency industrial hardware signals and a responsive web UI, ensuring 100% compliance in an environment where precision is non-negotiable.